Apprentice + Process IQ — For Operations, Training & Continuous Improvement.

Run a Safer, Smarter, More Reliable Facility

Apprentice and Process IQ
— the training and continuous-improvement platform from Prelion Systems.

Built by someone with 30+ years on the floor — not a software team guessing at compliance.

Start Free — Apprentice → See Process IQ Pricing →

Or start a free trial — Apprentice · Process IQ

Not ready to buy? Book a walkthrough instead — see it live before committing.

OSHA-Aligned Training & SOP Library
⚡ OSHA 29 CFR 1910.147 — LOTO
🏗️ OSHA 1926.502 — Fall Protection
🔧 OSHA 1910.252 — Hot Work
🛡️ OSHA 1910.146 — Confined Space
Enterprise Ready

Works with the tools
you already use

Apprentice and Process IQ connect to the systems you already run. No rip-and-replace. No data migration. Just connect and go.

Native Integration
How It Works

Up and Running in Under 5 Minutes

No IT department. No 6-month rollout. No consultant required.

1
prelion.org/trial
Create Your Account
name@company.com
Start Free Trial →
No credit card required
Sign up in 30 seconds
Create your account, pick your product, and access your dashboard instantly. Free trial — no credit card required.
→
2
Import Wizard
📷 Snap an equipment photo
📷
hydraulic_press_01.jpg
✓ AI classified — press brake
SWP ✓
Quiz ✓
Hazards ✓
Import your existing data
Upload equipment photos for Apprentice, or seed your SOP library for Process IQ. The wizard maps your data in seconds — zero manual re-entry.
→
3
Training & SOP Board
Training & Standard Work
Training Pass Rate
94%
SOP Rollout
88%
Kaizen Cycle
12d
✓ Audit-ready training record
Train and standardize your floor
Your Apprentice training scoreboard and Process IQ SOP library go live immediately. Every worker receives the same standard — and your audit trail writes itself.
Our Products

Two Products. One Mission.

Apprentice for AI-powered training; Process IQ for standard work, Kaizen, and SOP rollouts.

prelion.org/apprentice/demo
🎓 Apprentice
● AI Ready
Photo → Lesson
✓ <60s
SWP Grounded
✓ OSHA 1910
5-Q Quiz
✓ Auto-gen
Score Tracked
✓ Audit-ready
📷
Snap any equipment photo → AI builds a custom SWP lesson + competency quiz in seconds
Try Demo →
🎓
AI Training ⚛ & SAP Compatible

Apprentice — AI Training Platform

AI-powered training for industrial teams. Snap a photo of any equipment, get a custom SWP lesson + competency quiz in seconds.

  • ✓ AI photo → instant safety lesson
  • ✓ SWP-grounded, OSHA-aligned content
  • ✓ Auto-generated competency quiz
  • ✓ Score tracking per worker
  • ✓ SAP / ETQ integration ready
Learn More →
prelion.org/process-iq
🧠 Process IQ
Continuous Improvement
1 Map current process state
2 Identify waste & variation
3 Draft new SOP / SWP
4 Roll out to the floor
SOP
Library
✓
Standardized
🧠
Process IQ

Process IQ — Continuous Improvement

An AI troubleshooting and analysis assistant for industrial teams — built around root-cause analysis (RCA) and continuous improvement, now part of the Prelion suite.

  • ✓ Knowledge Base
  • ✓ Kaizen & PDCA tracking
  • ✓ Root-cause analysis workflows
  • ✓ Performance metrics dashboards
Visit Process IQ →
Why Prelion

Built by Someone Who's Been on the Floor

Not theoretical compliance checklists — tools designed by someone who's lived the hazards.

🧑‍🏭
30+ Years Field Experience
Designed by a safety professional who has managed real industrial hazards — not a software team guessing at requirements.
🤖
AI-Powered, Not AI-Gimmicked
AI is used where it genuinely helps: procedure generation, photo-based hazard detection, and predictive maintenance alerts.
📱
Mobile-First, Field-Ready
Works on the floor, in the plant, on the site. Designed for workers in gloves, not office workers at desks.
✅
OSHA Compliance Built-In
Every workflow maps to specific OSHA CFR standards. Audit documentation generated automatically.
OSHA Compliance
Anchored in the Same OSHA Standards
Both products reference the same OSHA CFRs as your existing programs — so training and standard work stay aligned with what OSHA looks for on an inspection.
29 CFR 1910.147 29 CFR 1910.146 29 CFR 1926.502 29 CFR 1910.252
🧑‍🏭
"Process discipline starts with learning from problems — every incident is a chance to find the root cause and fix the system, not the symptom."
— Larry Williams, Founder, Prelion Systems — 30+ years in industrial safety management at manufacturing facilities
Why Prelion vs. the Alternatives

We Win on Price, Depth & Focus

Purpose-built for industrial safety — not adapted from something else.

vs.
Generic LMS / Paper Quizzes
✗ Static slide decks and pen-and-paper quizzes. Per-seat LMS fees. Outdated content the second OSHA updates a standard.
✓ AI photo-to-SWP lessons auto-generated from your equipment. Competency quizzes grounded in your own SOPs.
vs.
Generic QMS / SharePoint
✗ Documents sit in folders nobody opens. No PDCA loop, no Kaizen tracking, no rollout visibility.
✓ Kaizen + PDCA tracking with built-in rollout. Every standard work revision reaches the floor and proves it did.
The Cost of Doing Nothing

THE COST OF INCONSISTENT TRAINING.

When a new operator hits a station without a current SOP, the clock starts. Apprentice trains them in minutes, Process IQ keeps the SOP honest.

WITHOUT PRELION — EVENT LOG
07:14:02 ALARM — new operator on the line, unfamiliar station.
07:18:44 Crew hunting for the current SOP on SharePoint.
07:29:11 PDF found — last revised 18 months ago. Two steps missing.
07:36:05 Shift lead improvising walkthrough. No competency record.
07:51:20 First-pass output failing inspection. Re-run scheduled.
08:04:00 50 MIN ELAPSED — first good part still not produced.
TIME LOST BEFORE FIRST GOOD PART: 50:00
WITH PRELION — EVENT LOG
07:14:02 ALARM — new operator on the line, unfamiliar station.
07:14:38 Operator opens Apprentice lesson on tablet.
07:17:04 Passes 5-question competency quiz tied to the current SOP.
07:22:48 First good part cleared inspection. Competency logged.
07:23:30 9 MIN ELAPSED — line back to rate.
TIME LOST BEFORE FIRST GOOD PART: 09:00
RECOVER 40+ HOURS OF REWORK A YEAR.
PRELION PAYS FOR ITSELF THE FIRST WEEK A NEW OPERATOR STARTS.
RUN THE NUMBERS FOR YOUR FLOOR →
60 SEC
From equipment photo to Apprentice SWP lesson
12 days
Typical Kaizen cycle time with Process IQ
75%
Reduction in paper-compliance hours with Apprentice + Process IQ
$10K+
Minimum cost per hour of unplanned downtime or rework

Time-savings estimates based on industry surveys of industrial trainers and continuous-improvement practitioners (2024–25). Downtime cost benchmarks per ABB Motion Services survey of industrial decision makers (2025). Time-savings estimate based on 30–40 minutes recovered per shift-start ramp event across a typical year of new-operator onboarding.

ROI CALCULATOR — LIVE

See What a Single Year of Compliance Costs You.

Two tabs. Real math. Pick the angle that matters to your floor — downtime savings or violation exposure — and see what faster lockouts and audit-ready docs are worth.

PLANT PARAMETERS / OPERATOR INPUT
Downtime Cost Per Hour $25,000
Unplanned Events / Month 8
Minutes Saved Per Event 30 min
Subscription mix
PROJECTED ANNUAL IMPACT / SYSTEM OUTPUT
Downtime Hours Recovered / Year 48.0 HRS
Downtime Savings / Year $1,200,000
Prelion Annual Cost −$41,940
Net Annual Savings $1,158,060
ROI: 28.6× · Payback: 13 days
GET THIS ANALYSIS FOR YOUR FACILITY →

Estimates based on your inputs. Downtime cost benchmarks: industrial decision-maker surveys place minimum unplanned downtime cost at $10,000+/hr, with many facilities far higher. Savings model: minutes recovered per unplanned event × events per month × downtime cost per hour, annualized. Does not include reduced safety-admin labor or audit-readiness savings from Apprentice + Process IQ — treat this as a conservative floor.

Pricing

Built to Scale. Priced Transparently.

Apprentice and Process IQ — each priced per platform, with a bundle that covers both.

Apprentice
from $499/mo
Process IQ
from $499/mo

See full pricing →

Contact Sales

Get a Custom Quote for Your Operation

We'll reach out within 24 hours with a custom quote based on your facility count and product needs. No sales pitch — just the number.

No spam. No pressure. Response within 24 hours — guaranteed.

✅

Got it — we'll be in touch.

Expect a response within 24 hours with pricing tailored to your facility.
Urgent? Email larryw@prelion.org directly.