6 Modules Live — Zero “Coming Soon”

OSHA-Proof Your Facility

LOTO, Equipment Maintenance, Hot Work, Confined Space,
Fall Protection & Inspections — One Platform.

Not ready to buy? Book a walkthrough instead — see it live before committing.

OSHA Compliance Coverage
OSHA 29 CFR 1910.147 — LOTO
🏗️ OSHA 1926.502 — Fall Protection
🔧 OSHA 1910.252 — Hot Work
🛡️ OSHA 1910.146 — Confined Space
Enterprise Ready

Works with the tools
you already use

Prelion integrates directly with your existing ETQ and SAP systems. No rip-and-replace. No data migration. Just connect and go.

Native Integration

Up and Running in Under 5 Minutes

No IT department. No 6-month rollout. No consultant required.

1
prelion.org/register
Create Your Account
name@company.com
Start Free Trial →
No credit card required
Sign up in 30 seconds
Create your account, pick your product, and access your dashboard instantly. Free trial — no credit card required.
2
Import Wizard
📂 Upload your equipment list
📄
equipment_list.csv
✓ 47 rows detected
Name ✓
Location ✓
Type ✓
Import your existing data
Upload your equipment list, procedures, or employee roster via CSV. The wizard maps your columns in seconds — zero manual re-entry.
3
Compliance Dashboard
OSHA Compliance Status
LOTO (1910.147)
96%
Fall Prot. (1926.502)
88%
Hot Work (1910.252)
100%
✓ Audit-ready docs auto-generated
Pass your next OSHA audit
Your compliance dashboard goes live immediately. Audit-ready documentation generates automatically. Pass your next inspection with confidence.

Four Platforms. Six Modules. All Live.

Every tool built from actual field experience — not theoretical compliance checklists.

loto-tracker.org/dashboard
⚡ LOTO Procedures
✓ OSHA 1910.147
EquipmentStatusLast
Conveyor Belt A1✓ ActiveToday
Press Machine #4⚠ Review2d ago
Forklift FL-07✓ Active1d ago
47
Procedures
98%
Compliant
12
Trained
Lockout/Tagout ⚛ & SAP Compatible

LOTO Tracker

Complete OSHA 29 CFR 1910.147 compliance platform with AI-powered procedure generation, real-time QR scanning, and audit-ready documentation.

  • AI-generated LOTO procedures
  • Real-time QR code scanning
  • Employee training tracking
  • Inspection audit logs
  • Multi-site management
Launch App →
prelion.org/meridian
📋 Work Instructions
● Live
1 Lockout energy source
2 Verify zero energy
3 Release residual pressure
4 Apply safety covers
12
Steps
Signed Off
📟
Connected Worker

Meridian — Connected Worker Platform

Work instructions, checklists, and skills tracking for the mill floor. No smartphone required.

  • Step-by-step work instructions
  • Floor checklist runner
  • Skills & certification tracking
  • PIN-based worker sign-in
  • Shift handoff notes
Learn More → vs POKA →
prelion.org/apprentice/demo
🎓 Apprentice
● AI Ready
Photo → Lesson
✓ <60s
SWP Grounded
✓ OSHA 1910
5-Q Quiz
✓ Auto-gen
Score Tracked
✓ Audit-ready
📷
Snap any equipment photo → AI builds a custom SWP lesson + competency quiz in seconds
Try Demo →
🎓
AI Training ⚛ & SAP Compatible

Apprentice — AI Training Platform

AI-powered training for industrial teams. Snap a photo of any equipment, get a custom SWP lesson + competency quiz in seconds.

  • AI photo → instant safety lesson
  • SWP-grounded, OSHA-aligned content
  • Auto-generated competency quiz
  • Score tracking per worker
  • SAP / ETQ integration ready
Learn More →
construction.prelion.org/dashboard
🏗️ Safety Modules
6 Live
LOTO
🧗Fall Prot.
🔥Hot Work
🕳️Confined
🔧Equipment
📋Inspections
Compliance Status
Fall Protection
89%
Hot Work Permits
92%
Equipment Checks
100%
🏗️
Construction ● 6 Modules — Fully Live

Construction Safety Platform

All six construction safety modules in production: LOTO, Equipment, Fall Protection, Hot Work, Confined Space Entry, and Inspections.

  • Fall protection management
  • Hot work permit system
  • Confined space entry tracking
  • AI hazard scanning
  • Toolbox talk documentation
Launch App →

Built by Someone Who's Been on the Floor

Not theoretical compliance checklists — tools designed by someone who's lived the hazards.

🧑‍🏭
30+ Years Field Experience
Designed by a safety professional who has managed real industrial hazards — not a software team guessing at requirements.
🤖
AI-Powered, Not AI-Gimmicked
AI is used where it genuinely helps: procedure generation, photo-based hazard detection, and predictive maintenance alerts.
📱
Mobile-First, Field-Ready
Works on the floor, in the plant, on the site. Designed for workers in gloves, not office workers at desks.
OSHA Compliance Built-In
Every workflow maps to specific OSHA CFR standards. Audit documentation generated automatically.
OSHA Compliance
Full Regulatory Coverage
Every platform maps directly to OSHA standards and generates audit-ready documentation automatically.
29 CFR 1910.147 29 CFR 1910.146 29 CFR 1926.502 29 CFR 1910.252

Built From the Floor Up

Not VC-backed. Not theoretical. Built by someone who's managed real industrial hazards for 30 years.

30+
Years Field Experience
Built by a manufacturing veteran, not a software team guessing at compliance requirements
4
OSHA CFR Standards
1910.147, 1910.146, 1926.502, and 1910.252 — every workflow maps directly to a specific CFR standard
6
Safety Modules Live Today
Zero "coming soon" — every module is in production and working right now
$0
To Start Today
Free trial on all three products. No credit card. No sales call. No 60-day onboarding.
🧑‍🏭
"I built the tools I wished I'd had for 30 years on the floor. Every screen, every workflow — designed by someone who's lived the hazards."
Founder, Prelion Systems — 30+ years in industrial safety management at manufacturing facilities
OSHA 29 CFR 1910.147 — LOTO OSHA 29 CFR 1910.146 — Confined Space OSHA 29 CFR 1926.502 — Fall Protection OSHA 29 CFR 1910.252 — Hot Work

We Win on Price, Depth & Focus

Purpose-built for industrial safety — not adapted from something else.

vs.
Brady / Link360
Per-procedure fees that add up fast. Opaque enterprise pricing with lengthy sales cycles.
Transparent flat monthly pricing. No per-procedure fees — ever.
vs.
SafetyCulture / iAuditor
Great for inspections and checklists. Weak on LOTO, confined space, hot work, and fall protection.
Beyond inspections — full LOTO, confined space, hot work, and fall protection on one platform.
vs.
Procore
Project management tool with safety bolted on. Starts at $375+/mo for construction teams.
90% less cost. Purpose-built for safety — not project management with a safety tab.

DOWNTIME DOESN'T WAIT FOR MONDAY.

When a machine trips at 2AM on a Saturday, the clock starts before anyone touches a wrench. The difference between a binder hunt and a QR scan is measured in production hours — and OEE points.

WITHOUT PRELION — EVENT LOG
02:04:17 ALARM — Line trip. Machine down.
02:11:40 Crew searching for LOTO binder in control room.
02:23:05 Procedure found — last revised 3 years ago. Doesn't match equipment.
02:31:52 Calling safety manager at home. No answer. Retrying.
02:48:19 Isolation plan improvised. Verification uncertain.
02:55:00 51 MIN ELAPSED — repair work not yet started.
TIME LOST BEFORE WORK BEGINS: 51:00
WITH PRELION — EVENT LOG
02:04:17 ALARM — Line trip. Machine down.
02:05:02 Operator scans QR code on equipment.
02:05:48 Current, verified isolation procedure on phone.
02:09:30 All energy sources locked out. Zero-energy verified.
02:10:15 6 MIN ELAPSED — wrenches turning.
TIME LOST BEFORE WORK BEGINS: 06:00
RECOVER 50+ HOURS OF DOWNTIME A YEAR.
PRELION PAYS FOR ITSELF THE FIRST NIGHT IT MATTERS.
RUN THE NUMBERS FOR YOUR MILL →
$10K+
Minimum cost per hour of unplanned downtime
#4
LOTO's rank on OSHA's most-cited list, FY2025
$165,514
Max penalty per willful or repeat violation
90 SEC
From QR scan to verified procedure in hand

Downtime cost figures per ABB Motion Services survey of industrial decision makers (2025). OSHA citation ranking and penalty maximums per U.S. Department of Labor, FY2025. Time-savings estimate based on 15–30 minutes recovered per after-hours event across a typical year of unplanned maintenance.

ROI CALCULATOR — LIVE

RUN THE NUMBERS FOR YOUR MILL.

Four inputs. Real math. See what faster lockouts and instant procedure access are worth on your floor — before the next 2AM call.

PLANT PARAMETERS / OPERATOR INPUT
Downtime Cost Per Hour $25,000
Unplanned Events / Month 8
Minutes Saved Per Event 30 min
Prelion Tier
PROJECTED ANNUAL IMPACT / SYSTEM OUTPUT
Downtime Hours Recovered / Year 48.0 HRS
Downtime Savings / Year $1,200,000
Prelion Annual Cost −$41,940
Net Annual Savings $1,158,060
ROI: 28.6× · Payback: 13 days
PAYBACK PROGRESS (YEAR 1)
100%
GET THIS ANALYSIS FOR YOUR FACILITY →

Estimates based on your inputs. Downtime cost benchmarks: industrial decision-maker surveys place minimum unplanned downtime cost at $10,000+/hr, with many facilities far higher. Savings model: minutes recovered per unplanned event × events per month × downtime cost per hour, annualized. Does not include OSHA citation avoidance (up to $16,550 per serious violation; $165,514 per willful/repeat), reduced safety-admin labor, or audit readiness — treat this as a conservative floor.

What's a Violation Actually Costing You?

OSHA penalties reach $16,550 per serious violation — $165,514 for willful. See your exposure in seconds.

3
75
10 hrs
$55/hr
Your Estimated Annual Risk Exposure
OSHA Violation Risk
$48,393
Based on avg serious violation × facilities
Compliance Labor Cost
$85,800
Paper-based time × hourly rate
Hours Saved / Year
390 hrs
~75% reduction with Prelion
Audit Prep Time
-80%
Auto-generated audit docs
Estimates based on 2025 OSHA penalty schedule ($16,550 max serious violation) and industry benchmarks. Actual savings vary. Not legal advice.

Prelion Complete

All three safety platforms — plus Process IQ Pro — in one unified suite. Built for operations that demand full-stack compliance across every facility and every team.

Monthly Annual Save 2 months
★ Best Value
Prelion Complete
All 4 platforms • All facilities • Everything included
$6,225 /mo
Individual products total: $7,500/mo
Save $1,275/mo
🚀 Includes Process IQ Pro — AI-powered process improvement & problem-solving for operational excellence
  • LOTO Tracker — All Professional features
  • Equipment Training & Maintenance — All Professional features
  • Meridian — Connected Worker Platform — Shop-floor work instructions, PIN sign-in, checklists & skills matrix
  • Process IQ Pro — AI-powered problem-solving & operational excellence
  • All facilities, unlimited users
  • Multi-site management & compliance reporting
  • Full API access & integrations
  • Priority support & dedicated account manager
Get Started — $6,225/mo →

Not sure which plan is right for you? Book a walkthrough — Larry walks you through all the options.

All 4 platforms • Unlimited facilities • One compliance ecosystem

Two Flagship Platforms. Each Priced Independently.

LOTO Tracker (lockout/tagout) and Equipment Training & Maintenance — priced separately so you only pay for what you use. Every tier eliminates the compliance overhead that leads to OSHA penalties.

Starter
Single facility · Per platform
LOTO Tracker $799 /mo
Equipment $499 /mo
Core safety checklists and incident reporting. Everything a single-site operation needs to stay OSHA-compliant and pass an inspection without scrambling.
  • Core safety checklists & forms
  • Incident reporting & logging
  • OSHA compliance documentation
  • Audit-ready PDF exports
  • Unlimited users at one facility
  • Standard onboarding
Get Started — from $499/mo →
Single platform. Single facility. Full compliance from day one.
Enterprise
Large industrial operations · Per platform
$6,000 /mo per platform
Full implementation, custom workflows, and a dedicated safety consultant. Built for complex operations where a single OSHA violation can cost more than your annual software budget.
  • Everything in Professional
  • Custom workflows & integrations
  • Dedicated implementation support
  • Custom OSHA compliance playbook
  • Dedicated account manager
  • Negotiated annual contract
Contact Sales →
OSHA willful/repeat violation maximum: $165,514. This pays for itself in one avoided violation.

Construction Safety Platform

Available independently from the LOTO Tracker and Equipment Training suite. Choose only what you need — no forced bundles.

Starter
Single construction site
$799 /mo
7 safety modules for single-site construction operations. Includes confined space, fall protection, hot work, incident reporting, and more.
  • 7 safety modules (confined space, fall, hot work, etc.)
  • Incident reporting & logging
  • OSHA compliance documentation
  • Audit-ready PDF exports
  • Unlimited users at one site
  • Standard onboarding
Get Started — $799/mo →
Single site. 7 safety modules. Instant compliance.
Enterprise
Large construction operations
Custom pricing
Custom pricing for operations with 50+ sites, enterprise compliance needs, or custom workflow requirements.
  • Everything in Professional
  • Custom workflows & integrations
  • Dedicated implementation support
  • Custom OSHA compliance playbook
  • Dedicated account manager
  • Negotiated contract
Contact Sales →
Custom scope for 50+ sites or enterprise requirements.
LOTO Tracker & Equipment Training — What's included at each tier
Feature Starter
LOTO $799/mo
Equip $499/mo
Professional
$3,000/mo
Enterprise
$6,000/mo
Core safety checklists & forms
Incident reporting & logging
OSHA compliance documentation
Audit-ready PDF exports
Multi-site management
Compliance reporting & analytics
Full audit trails
API access & integrations
Custom workflows
Dedicated implementation support
Custom OSHA compliance playbook
Dedicated account manager
Annual contract available ✓ (required)
Construction Safety Platform is priced independently above — it is also available as a standalone product and is not included in the LOTO Tracker or Equipment Training tiers above.
Questions? Email larryw@prelion.org — we'll help you pick the right tier.
💰 Referral Partner Program

Earn 20% Recurring
as a Referral Partner

Know safety managers, plant directors, or EHS consultants? Refer them to Prelion and earn 20% of their subscription every month — for as long as they stay active. Paid directly to your bank via Stripe.

  • 20% commission on every monthly renewal
  • Paid automatically via Stripe — no invoicing
  • Real-time dashboard to track your referrals & earnings
  • No cap — refer 10 clients, earn on all 10 every month
Example payout
$300/mo
for 1 Professional client
Become a Referral Partner →
Free to join · Takes 2 minutes

Get a Custom Quote for Your Operation

We'll reach out within 24 hours with a custom quote based on your facility count and product needs. No sales pitch — just the number.

No spam. No pressure. Response within 24 hours — guaranteed.

Got it — we'll be in touch.

Expect a response within 24 hours with pricing tailored to your facility.
Urgent? Email larryw@prelion.org directly.